How To Make Potato Chips Step By Step?

In today’s snack-driven market, 效率, consistency, and safety are critical. A potato chips making machine automates this process from raw potato to ready-to-pack chips, delivering superior yield and hygiene—essential for industrial-scale operations.

Potato Chips Making Process

Raw potato selection & washing → 脱皮 → Slicing into thin 1–2 mm chips → Rinsing & optional blanching → Dewatering & drying → 油炸 → Oil-removal & pre‑cooling → Seasoning → Inspection, weighing & packaging

Step 1: Selection and Washing
High-quality potatoes are first inspected, washed, and cleaned using brush-roller systems to remove dirt and debris

Step 2: 脱皮
Automated peelers (brush potato peeler) strip skins gently and efficiently—essential for consistent chip appearance .

Step 3: Slicing
Conveyor-fed slicers cut potatoes into 1–2 mm slices. Thickness control ensures even texture and cooking time .

Step 4: Rinsing & 忧郁
Slices are rinsed to remove starch and optionally blanched (hot water ~60–95 °C) to deactivate enzymes and lock in color

Step 5: Dewatering & Drying
Vibrating or air-drying units remove excess moisture to improve frying efficiency and reduce sogginess

Step 6: 油炸
Continuous fryers heat oil to ~170–180 °C for about 1 minute per slice. Advanced systems include oil filtration and temperature controls

Pro tip: Vacuum fryers operate around 130 °C under reduced pressure, cutting oil absorption and acrylamide, while preserving nutrients .

Step 7: Deoiling & Pre‑Cooling
Post-fry vibrating conveyors drain oil and use airflow to prepare chips for seasoning

Step 8: Seasoning
Chips move through drum seasoning machines where powders or liquids are evenly applied .

Step 9: Inspection, Weighing & 包装
Vision inspection systems remove defects; weighers ensure portion consistency; packaging machines flush with nitrogen and seal for freshness .

Here is the potato chips making machine youtube video working process in our factory for your reference!!

Potato Chip Production Bottlenecks

Moisture control: Too wet → oily chips, too dry → breakage.

Temperature precision: Inconsistent heat yields uneven color, texture, and increased acrylamide.

Sanitation: Lipid buildup in fryers and exposed surfaces can harbor microbes.

Uniform seasoning: Poor mixing causes off-flavors or missed batches.

Our commercial potato chips making machine addresses these issues by

Automating timing, temperature, and moisture settings.

Incorporating inline inspection and quality control.

Supporting continuous flow and reducing manual intervention.

Ensuring hygiene via stainless steel builds and sealed systems

Final Takeaway

To master “How To Make Potato Chips Step By Step,” leveraging a purpose-built potato chips making machine isn’t optional—it’s essential. Automation ensures:

Benefit	Result
Consistency	Uniform thickness, color, 调料
Efficiency	High throughput with minimal hands-on work
Safety	Lower oil absorption, less microbial risk
Cost-effectiveness	Reduced waste, labor, and downtime

Interested in exploring industrial-grade potato chips making machines equipped with vacuum fryers, inline inspection, or seasoning automation? Contact our experts to tailor a production line for your output needs.